Custom Lithium
Battery Packs for
Industrial Equipment OEMs
PackForge Energy delivers custom lithium battery packs for industrial and professional equipment.
We handle cell and BMS selection, connector and structure design, testing coordination and export documentation under one engineering-led workflow.
Typical Industrial Equipment Applications
We focus on selected industrial and professional equipment projects where battery performance, structure, protection and export delivery need to be reviewed together.
Industrial Instruments & Measurement Devices
Battery packs for portable meters, data loggers, monitoring devices, industrial control terminals and professional testing instruments.
Inspection & Field Service Equipment
Battery packs for handheld testers, portable analyzers, NDT equipment, field service tool kits and mobile diagnostic devices.
Cleaning & Maintenance Equipment
Battery systems for floor scrubbers, industrial vacuums, sweepers and pressure washers — typically requiring stable discharge under continuous load.
Communication & Backup Devices
Battery support for communication terminals, backup modules, emergency power units and equipment requiring stable standby power.
Professional Power Tools
Battery pack discussion for selected professional tools where discharge current, pack size, connector layout and thermal behavior matter.
Automation Support Devices
Battery support for mobile control units, auxiliary automation equipment and selected industrial devices requiring safe DC power.
Reference Configurations for Industrial Equipment Battery Projects
| Parameter | 24V Industrial Pack | 48V Industrial Pack | 48V High-Capacity Pack | 72V / 96V Project Pack |
|---|---|---|---|---|
| Nominal Voltage | 25.6V | 51.2V | 51.2V | 72V / 96V project discussion |
| Typical Capacity | 50–100Ah | 50–150Ah | 150–300Ah | Based on project requirements |
| Cell Chemistry | LiFePO4 / lithium-ion | LiFePO4 | LiFePO4 | LiFePO4 / lithium-ion |
| Typical Energy | 1.2–2.5kWh | 2.5–7.6kWh | 7.6–15kWh | Based on project scope |
| Discharge Current | Typical 30–100A continuous; peak reviewed by load profile | Typical 50–150A continuous; peak reviewed by load profile | Typical 100–200A continuous; peak reviewed by load profile | Reviewed by load profile |
| BMS Options | Standard / Smart BMS | Smart BMS optional | CAN / RS485 optional | Custom BMS review |
| Connector Options | M8 / Anderson / custom | M8 / Anderson / custom | M8 / Anderson / custom | Project-based connector layout |
| Enclosure Direction | PVC / ABS / metal | Metal / ABS / custom | Metal case / cabinet | Custom structure review |
| Documentation Support | UN38.3 / MSDS / SDS | UN38.3 / MSDS / SDS | UN38.3 / MSDS / SDS | Reviewed by destination market |
| typical Use Direction | Instruments / field devices | Cleaning equipment / backup devices | Long-runtime industrial equipment | Heavy-duty industrial project discussion |
Values are for reference discussion only. Final specifications depend on equipment load, available space, current requirement, BMS design, connector layout, cell availability, documentation needs and shipping method.
Battery System Requirements We Review
Before recommending a cell, BMS or pack structure, we review the operating requirements that affect safety, runtime, manufacturability and delivery.
Voltage, Capacity & Runtime
We review nominal voltage, usable capacity and runtime target. A pack that meets nominal capacity on paper may still underperform if runtime and derating are not considered.
Continuous and Peak Current
We review average load, motor start current, short peak draw and peak duration. Industrial equipment may fail if the pack is selected by average current only.
Duty Cycle & Operating Environment
We review working hours, charge frequency, temperature range, vibration, dust and humidity. These conditions affect cell choice, BMS settings and pack structure.
Cell Chemistry & Format
We compare LiFePO4, lithium-ion, 18650, 21700 or other formats based on cycle life, energy density, size, cost direction and availability.
BMS Protection & Communication
We review over-current, short-circuit, temperature protection, balancing needs and optional communication such as CAN, RS485, UART or Bluetooth.
Mechanical Fit & Connector Layout
We review pack dimensions, mounting space, charging and discharging ports, cable direction, wire gauge and connector orientation.
Destination Market & Export Requirements
We review destination country, shipping method, UN38.3, MSDS / SDS, labels, packaging and dangerous goods requirements early to reduce delivery delays.
From Requirement Review to Sample Support
Industrial equipment projects are reviewed step by step, from application requirements to cell direction, BMS selection, structure discussion, sample coordination and delivery planning.
Requirement Review
We review application, voltage, capacity, current, size limit, connector and destination market.
Cell & BMS Direction
We compare suitable cell and BMS options based on performance, cost, lead time and documentation needs.
Structure & Connector Discussion
Pack dimensions, enclosure, mounting, charge/discharge port and cable harness are reviewed.
Quotation & Sample Plan
We prepare a quotation direction, sample plan, estimated lead time and export document considerations.
Sample Build & Testing Support
Sample assembly and basic testing are coordinated through selected assembly and testing resources.
Batch Production & Export Delivery
After sample confirmation, batch production, inspection, packaging and shipping documents are coordinated based on project scope.
